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Automatic Aerosol Butane Gas Filling Machine Line

Cassette gas (such as butane gas, propane gas, mixed gas, etc.) is widely used in portable gas stoves, outdoor equipment and other fields.

Filling line is an integrated system to automate the process of filling, sealing, leakage detection and labeling.

 

  1. Empty cans feeder
  2. L shape valve fitting machine
  3. Automatic vacuuming crimping gas fillingmachine
  4. Aerosol weight checking machine
  5. water-bath-machine
  6. Aerosol can cap fitting machine
  7. Ink-jet belt
  8. Packing table

 

Filling volume 30-750ml, filling speed 60-70 bottles/minute, filling accuracy control at ±1%

    Product Introduction

    Butane-Gas-Filling-Machine-Line

    Butane gas filling line is an automated production equipment specially designed for cassette gas cylinders (such as butane gas tanks, propane gas tanks and other portable gas containers), which integrates several key processes and can efficiently complete the large-scale filling of cassette gas.

    Application

    It is widely used in the mass production of portable stove fuel, lighter gas, outdoor camping gas and other cartridge gas products

    Portable Butane Camping Fuel
    Portable Butane Camping Fuel
    Butane Cooking Torch
    Butane Cooking Torch
    Fuel canisters for stoves,
    Universal Gas Lighter Refill
    Fuel-canisters-for-stoves
    Fuel canisters for stoves

    Parameter

    1

    Model Number QGJ70

    2

    Place of Origin Guangdong

    3

    Certification CE&ISO9001

    4

    Supply Ability 10sets per month

    5

    Production speed 60-70 cans / min

    6

    Capacity 30-750ml ( Can Be Customized)

    7

    Speed High

    8

    Gas consumption 6.5m 3/ Min

    Detailed Image

    1

    Empty cans feeder

     

    Continuously transferring cans from the arranger to other equipment for automatic conveying.

    The conveying speed is adjusted by adjusting the speed difference (e.g. speed differential) of the motors to meet different production requirements.

    2

    L shape valve fitting machine

     

    Precise gripping of the L-shaped cassette valve and its placement in the tank port to prepare the seal for the subsequent sealing and filling process.

    Highly accurate positioning of the valve ensures perfect alignment with the tank port;

    3

    Automatic vacuuming crimping gas filling machine

     

    1 vacuuming head

    1crimping head

    4 gas filling heads

    The tank is first vacuumed to remove the internal air; then the connection between the bottle and the valve is tightened by the crimping mechanism; and finally the liquefied petroleum gas (LPG) is quantitatively filled to complete the core filling process.

    4

    Aerosol weigh checking machine

     

    Check the weight of the filled cassette cans, screen out the overweight or underweight defective products, and ensure that the dosage of each can meets the standard.

    The inspection speed is synchronized with the filling line, and comes with automatic rejecting device for non-conforming products, without manual intervention.

    5

    Water bath testing machine

     

    For detecting leakage of  gas can  products

    After filling, the cans are immersed in a water bath at 45℃ - 50℃ for 3 - 5 minutes to determine whether there is leakage by observing whether there are bubbles escaping, and then blown dry by hot air to proceed to the next stage.

    6

    Aerosol can cap fitting machine

     

    Automatically press the cap on the tested tanks, and accurately fasten the protective cap on the outside of the valve to prevent the valve from being damaged or mishandled during transportation.

    The strength of the gland can be adjusted without skewing or falling off.

    7

    Ink-jet belt

     

    The bottom of the can is sprayed with production date, batch number and other information, and the can is stably conveyed by conveyor belt during the spraying process to ensure the accurate spraying position.

    The printing code is clear and wear-resistant; the speed is synchronized and supports multi-line printing.

    8

    Packing table

     

    As the end of the production line, it is used for temporary storage of qualified finished products, which is convenient for operators to carry out subsequent processing such as boxing and packing.

    Adjustable height 70-90cm, ergonomic; with buffer plate to prevent falling.

     

    Feature

    (1) Its filling volume is flexible, adapting to a variety of specifications of products.

    (2)Multi-station configuration, to enhance the stability of the equipment.

    (3)High precision control ensures accurate filling and enhances product consistency and qualification rate.

    (4)Stability ensures high productivity.

    (5)Simple operation, easy maintenance and high flexibility.

    FAQ

    Q:What is the production capacity of the QGJ70 butane gas filling line per month?​

    A: This line can achieve 60-70 cans/min, suitable for medium to large-scale production.​

     

    Q:Can the filling capacity of the line be customized beyond 750ml?​

    A:Yes, the capacity range is 30-750ml as standard, and can be customized to larger capacities according to specific needs.​

     

    Q:Does the line include quality inspection equipment?​

    A:Yes, it integrates aerosol weigh checking machine and water bath testing machine to ensure product quality and safety.​

     

    Q:What after-sales services are provided for the QGJ70 line?​

    A:We provide product manuals, online guidance for operation and troubleshooting. If necessary, engineers will be arranged for on-site mediation to solve problems promptly.​

     

    Q:What is the warranty period for the QGJ70 filling line?​

    A:The line comes with a 2-year warranty, during which we provide free repair or replacement of faulty parts (excluding man-made damage).