Machine Installation
First, fix the main frame of the aerosol filling machine stably on the production platform. Ensure that each part's installation position complies with the design drawings. Mount the key components such as the filling nozzle system, conveyor belt system, and control panel accurately, using appropriate tools and fasteners.
Machine Debugging
After installation, conduct electrical system debugging to check if circuits are connected properly. Test the operation of each motor and sensor. Then, adjust the filling volume parameters in the control system. Perform trial runs with empty aerosol cans to check the stability and accuracy of the filling process, making fine - tuning as needed.
Machine Assembly and Transportation
Assemble additional safety guards and decorative panels. Package the machine with shock - absorbing materials to protect it from possible damage during transportation. Label it clearly with handling instructions and transport it to the destination using suitable vehicles.
Welding and Polishing
Skilled technicians start the process by welding the components of the emulsifier mixer. High - quality welding materials and precise techniques are employed to create strong and durable joints. After welding, the surfaces are carefully polished. This step not only removes any welding slag but also smoothens the surface, eliminating sharp edges and burrs that could potentially cause harm during operation or handling. The polishing process ensures a fine finish, enhancing the overall quality and appearance of the machine parts.
Installation
Once the welding and polishing are completed, the installation process commences. The motor base is firmly fixed in place, followed by the accurate alignment and attachment of the shaft housing. The emulsifying chamber is then carefully positioned and secured onto the main frame. All these steps require precision to ensure proper functioning. Additionally, electrical connections are made with great care, adhering to strict safety and wiring protocols. Each connection is tested to guarantee that the machine will operate smoothly and without any electrical issues.
Debugging
After installation, power on the machine gradually. Check the rotation direction of the motor. Test the speed - control system to ensure it can adjust as set. Monitor the operation of the emulsifying head for any abnormal vibrations. Adjust the parameters like mixing time and speed based on initial trial runs to optimize performance.
Assembly and Transportation