WJER-30S Automatic BOV Aerosol Filling Machine Dual-Purpose for Aluminum Cans & Plastic Bottles
Product Overview
The WJER-30S is a fully automatic bag-on-valve (BOV) aerosol filling machine designed for water-based products. It works with both aluminum cans and plastic bottles, offering unrivalled flexibility for manufacturers of fire extinguishers, nasal sprays, edible oil sprays, deodorants, shaving gels, water-based paints, and more.
The machine integrates liquid filling, gas filling, sealing, outer crimping, pressure measurement, and cleaning into one efficient production line. It delivers high accuracy (≤ ±1%) and a stable output of 20–30 cans per minute.
Key Features
(1) PLC Control with HMI.User-friendly interface allows easy parameter setting, real-time monitoring, and fault diagnosis. One-touch operation reduces training time and human error.
(2) Automatic Height Adjustment (Patented Design).The machine automatically adjusts its filling and crimping heads to match container height (70–300mm) without any tools or manual recalibration. Changeover between different can sizes takes seconds.
(3) Complete BOV Filling Heads Configuration.1 crimping & gas filling head – seals the valve and charges propellant;2 liquid filling heads – high-efficiency liquid dosing;1 pressure test head – ensures each can meets pressure standards;1 valve cleaning head – removes residue before sealing
(4) High Precision & Flexibility,Filling volume: 30 – 500 ml (customizable);Filling accuracy: ±1%;Container diameter: φ35 – 70 mm;Container height: 70 – 300 mm
(5) Low Air Consumption.Compressed air requirement: 0.6–0.7 Mpa with only 1 m³/min consumption – energy-saving and suitable for small workshops.
(6) Expandable into a Full Production Line;Optional equipment available:Can feeding machine ,Nozzle pressing machine,Cap pressing machine,Packing table.
Technical Specifications
1 |
Filling capacity |
20-30 cans/min |
2 |
Liquid filling volume |
30-500ml |
3 |
Gas filling accuracy |
≤±1% |
4 |
Liquid filling accuracy |
≤±1% |
5 |
Applicable cans diameter |
35-70mm ( can be customized) |
6 |
Applicable cans height |
70-300mm ( can be customized) |
7 |
Applicable valve |
25.4 (1 inch BOV) |
8 |
Propellant |
N2, compressed air |
9 |
Max gas consumption |
6m3/min |
10 |
Power |
AC 380V/50HZ |
11 |
Air source |
0.6-0.7Mpa |
Details Image
Gas Filling & Outer-Crimping Head
(1) Suitable for PET bottles Package
(2) Gas Filling, then sealing
(3) Equipped with a pressure sensor (precision 0.01MPa) to realize the protection of no-pressure non-sealing, to avoid the waste of package material
Gas Filling & Sealing Head
(1) Suitable for aerosol can package
(2) Gas Filling, then sealing
Equipped with a pressure sensor (precision 0.01MPa) to realize the protection of no-pressure non-sealing, to avoid the waste of package material
Liquid Filling Head
Guided forced filling head, precision fixed, filling accuracy control
Two independent liquid filling heads ensure high precision (±1%) and consistent filling volume for water-based formulas like nasal sprays, edible oils, and deodorants.
Pressure Measurement head
Integrated pressure measurement head checks can/bottle internal pressure in real time, ensuring product safety and quality control.
Cleaning Head
Air cleaning head purges dust or residue from empty containers before liquid filling – ideal for high-standard applications like pharmaceutical nasal sprays.
PLC Automatic Height Adjustment
When switching between different can or bottle heights (70-300mm), the operator can set the new height directly on the PLC touch screen. The machine automatically adjusts all filling heads, sealing heads, and crimping heads to the correct position – no manual screwdriver or wrench needed, reducing changeover time to seconds.
PLC control
Multi-language interface
User-friendly touch screen interface for setting filling volume, production speed, and head parameters. Real-time monitoring and fault diagnosis.
Applications
Water-based fire extinguishers – reliable and safe for fire safety equipment
Nasal sprays – medical and hygiene products
Edible oil sprays – food grade filling
Deodorant sprays & shaving gels – personal care and cosmetics
Water-based paint sprays – industrial and household coatings
Why Choose WJER-30S?
Reduce investment cost – one machine for two container types
Save floor space – multifunction heads eliminate additional stations
Easy operation – PLC controlled, user friendly interface (optional)
Consistent quality – builtin pressure measurement and cleaning heads ensure product safety
Detailed Image
Empty cans feeder
Continuously transferring cans from the arranger to other equipment for automatic conveying.
The conveying speed is adjusted by adjusting the speed difference (e.g. speed differential) of the motors to meet different production requirements.
L shape valve fitting machine
Precise gripping of the L-shaped cassette valve and its placement in the tank port to prepare the seal for the subsequent sealing and filling process.
Highly accurate positioning of the valve ensures perfect alignment with the tank port;
Automatic vacuuming crimping gas filling machine
1 vacuuming head
1crimping head
4 gas filling heads
The tank is first vacuumed to remove the internal air; then the connection between the bottle and the valve is tightened by the crimping mechanism; and finally the liquefied petroleum gas (LPG) is quantitatively filled to complete the core filling process.
Aerosol weigh checking machine
Check the weight of the filled cassette cans, screen out the overweight or underweight defective products, and ensure that the dosage of each can meets the standard.
The inspection speed is synchronized with the filling line, and comes with automatic rejecting device for non-conforming products, without manual intervention.
Water bath testing machine
For detecting leakage of gas can products
After filling, the cans are immersed in a water bath at 45℃ - 50℃ for 3 - 5 minutes to determine whether there is leakage by observing whether there are bubbles escaping, and then blown dry by hot air to proceed to the next stage.
Aerosol can cap fitting machine
Automatically press the cap on the tested tanks, and accurately fasten the protective cap on the outside of the valve to prevent the valve from being damaged or mishandled during transportation.
The strength of the gland can be adjusted without skewing or falling off.
Ink-jet belt
The bottom of the can is sprayed with production date, batch number and other information, and the can is stably conveyed by conveyor belt during the spraying process to ensure the accurate spraying position.
The printing code is clear and wear-resistant; the speed is synchronized and supports multi-line printing.
Packing table
As the end of the production line, it is used for temporary storage of qualified finished products, which is convenient for operators to carry out subsequent processing such as boxing and packing.
Adjustable height 70-90cm, ergonomic; with buffer plate to prevent falling.