WJEY-30 20-30 CPM Automatic BOV Aerosol Filling Machine
Product Introduction
Full-automatic BOV erosol filling machine is suitable for green products (water-based aerosol) packaging, it will be filled with compressed air, sealing, raw material filling into one. At the same time can be equipped with automatic weighing machine, automatic hanging aerosol water bath leakage detection machine, automatic pressure nozzle machine, automatic loading large cap machine, online coding and so on.
Process Flow
1) Placing valve
2) Gas filling and seal
3) Liquid Filling
4) Pressure measurement
Parameter
|
1 |
Filling capacity |
20-30 cans/min |
|
2 |
Liquid filling volume |
10-500ml |
|
3 |
Gas filling accuracy |
≤±1% |
|
4 |
Liquid filling accuracy |
≤±1% |
|
5 |
Applicable cans diameter |
35-70mm ( can be customized) |
|
6 |
Applicable cans height |
70-300mm ( can be customized) |
|
7 |
Applicable valve |
25.4 (1 inch BOV) |
|
8 |
Propellant |
N2, compressed air |
|
9 |
Max gas consumption |
6m3/min |
|
10 |
Power |
AC 380V/50HZ |
|
11 |
Air source |
0.6-0.7Mpa |
Feature
1) It is easy to increase or decrease the equipment, and can be equipped with automatic weighing machine, water bath testing machine, nozzle fastening machine and outer cap fastening machine.
2) The equipment is controllable, the core parameters such as sealing diameter and sealing depth can be quickly and intelligently adjusted.
3) The whole machine adopts touch screen + PLC program control, servo + precision planetary reducer drive, high degree of automation.
4) The equipment is equipped with full can shutdown, blocking can shutdown, no cans do not seal, no cans do not discharge, the operation is simple, convenient and humanized, is the binary products of large-scale production of choice.
Detailed Image
Gas Filling & Crimping Head
Gas Filling, then sealing
Equipped with a pressure sensor (precision 0.01MPa) to realize the protection of no-pressure non-sealing, to avoid the waste of package material
Filling head
Liquid Filling Head
Guided forced filling head, precision fixed, filling accuracy control
Pressure Measurement head
Real-time monitoring of the internal pressure of aerosol cans for compliance with standards to ensure product safety
Cleaning Head
The cleaning head can be customized according to customer needs. The main purpose is to clean colored and easily solidified materials. The cleaning medium is the volatilized gas of industrial alcohol and pressurized to clean the remaining material in the valve core to prevent the valve core from clogging.
PLC control
Multi-language interface
Touch screen interface, intuitive and easy to understand, real-time monitoring of the production process, with a three-color alarm light to indicate faults
Dosing Cylinder
Be linked with the filling head to ensure the liquid dosing precision through the piston movement and pressure sensor, and the guided forced filling head reduces the residue.
Turntable
Turntable conveyor system, aerosol cans move steadily in a circular motion without wobbling
FAQ
Q1: Is this BOV filling machine manufactured directly in your own factory? What are the advantages?
A: Yes, we are the original manufacturing factory. This means you can acquire the equipment at a more competitive price without any middleman margins. As the factory, we have full control over the core technology, can offer flexible customization based on your specific needs, and guarantee ample spare part supplies with lower maintenance costs.
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Q2: What is the after-sales service and warranty policy for the machine?
A: We provide a comprehensive 2-year warranty for the entire machine. During the warranty period, any issues caused by manufacturing defects will be addressed with repair services. We have full confidence in our product's quality and are committed to providing you with long-term, reliable production support.
Q3: How should we handle the wear and tear of consumable parts during daily operation?
A: To prevent minor part issues from impacting your production, we include a set of standard easily-worn parts with the initial shipment. This allows for immediate replacement and minimizes downtime. For future needs, you can contact us at any time, and as the factory, we can quickly supply genuine spare parts.
4. Q: Do you offer installation and technical support if we lack relevant technicians?
A: Absolutely. We provide full-process technical support. Upon shipment, we will provide detailed manuals and installation videos in English. Furthermore, we offer remote online guidance for installation and commissioning. If the situation requires, we can also arrange for our engineers to provide on-site technical assistance (specific terms can be discussed), ensuring your team can operate the equipment smoothly.
Q5: Can we contact you anytime if we encounter operational or troubleshooting issues during production?
A: Definitely. We have dedicated technical support channels (such as phone, WeChat, email) available during working hours. We also have a rapid response mechanism for urgent issues. Please remember, you are investing not just in a machine, but in our long-term and reliable technical partnership.